Rubber Molding Service
Get high-quality Rubber parts with our advanced molding service. Our experienced team uses a precise liquid injection process to create custom parts for automotive, aerospace, medical, and consumer industries.
> North America’s Top 10 One-stop Solutions
> 10-day Fast and Flexible Lead Time
> 100+ years of experience as Naxtry’s machinists
Our Rubber Molding Services
Our Rubber molding services involve using high-quality liquid Rubber to produce custom parts and products that meet the exact specifications of our clients. Our team of experienced professionals uses advanced technology and processes to create accurate and high-quality Rubber parts with excellent durability and flexibility.
Mold Design and Making
Mold design and making is a critical aspect of the Rubber molding process. Our skilled team uses computer-aided design software to create detailed mold designs that meet your specific requirements.
Rapid Prototyping
Our Rubber molding services include rapid prototyping to help you quickly and cost-effectively create and test new designs before moving into full-scale production.
High Volume Production
Trust our experienced team for high-volume production of Rubber parts. Our advanced manufacturing processes and state-of-the-art equipment allow us to produce large quantities of complex and custom-shaped parts that meet your exact specifications.
Our Rubber Molding Capabilities
Our skilled professionals offer expert Rubber molding services to meet your production needs, using advanced equipment and techniques to ensure the highest quality finished products.
Muti-Cavity Molds
Multi-cavity molds are molds that have more than one cavity or impression, allowing for the simultaneous production of multiple parts or products with each injection molding cycle. In the case of Rubber molding services, multi-cavity molds enable efficient and high-volume production of Rubber parts or products.
Overmolding & Insertmolding
Overmolding involves using a substrate or base material and adding an additional layer of Rubber over it, creating a single integrated part. Insert molding, on the other hand, involves placing an insert or pre-made part into the mold cavity before injecting the Rubber around it, creating a single unit.
Precison Molding
Precision molding in Rubber molding services refers to the process of creating complex and precise parts or products with extremely tight tolerances using high-precision molds and advanced manufacturing techniques.It is an ideal method for producing parts that require high precision and durability.
Rubber Molding Materials
Our Rubber molding process utilizes a wide range of materials to meet the specific needs of our customers. Some of the most common materials we use in Rubber molding include:
EPDM
Silicone Rubber
Nitrile Rubber (NBR)
> Oil and fuel resistance
> Used in automotive and industrial applications, as well as in sealing and gasketing applications
> Price: $$
Styrene Butadiene Rubber (SBR)
>Good abrasion resistance
> Used in tire manufacturing, as well as in footwear, industrial, and automotive applications
> Price: $
Our Advantages of Rubber Molding Service
Choose our Rubber molding service for its numerous advantages, including a wide range of durometers, high precision and repeatability, and resistance to extreme temperatures and harsh environments.
Versatility
—— Rubber molding can be used to create parts in a wide range of shapes, sizes, and complexities, making it a versatile option for a variety of applications..
Durability
Reduced lead times
Low tooling costs
Design Assistance of Rubber Molding
Design assistance is a crucial aspect of our Rubber molding services. Our team of experts works closely with our clients to ensure that their design specifications are met and that the end product meets their exact needs. We utilize advanced technology and software to analyze and optimize designs, ensuring that our clients receive the best possible product.
Step 1: Define project requirements
Defining the project requirements involves understanding the specifications and expectations of the part that needs to be produced. This includes factors such as the size, shape, and material properties of the part, as well as any specific functional or aesthetic requirements.
Step 2 : Create a 3D CAD model
Creating a 3D CAD model is a critical step in the design assistance process for Rubber molding. This step involves using specialized software such as SolidWorks, AutoCAD, or similar tools to create a digital model of the part that needs to be produced.
Step 3 : Mold design
Mold design is the process of creating a design for the mold that will be used to produce the part. The mold design should consider the geometry of the part, any specific application requirements, and ensure that the mold can be manufactured and operated efficiently. The mold design process also involves determining the number of cavities required and designing the gating system.
Step 4 : Material selection
Material selection involves choosing a Rubber material that meets the specific application requirements. Factors to consider include temperature resistance, chemical compatibility, color, and physical properties. It is critical to select the right material to ensure that the final product meets required specifications and quality standards and is compatible with the mold design and production process.
Step 5 : Mold cavity and gating design
Mold cavity and gating design involves creating a design for the mold cavity and gating system to ensure proper venting, consistent material flow, and efficient part ejection. The mold cavity design should consider factors such as part geometry and required number of cavities. The gating system design should ensure uniform and efficient material flow into the mold cavity.
Step 6 : Mold optimization
Mold optimization aims to minimize defects, reduce cycle time, and improve part quality. This involves adjusting parameters such as mold temperature, injection pressure, and cooling time to optimize the production process. Mold optimization can help to reduce production costs and improve the efficiency of the molding process.
Step 7 : Prototype and testing
Prototype and testing involve producing a prototype using the mold and testing the process to ensure it meets all required specifications and quality standards. This step allows for any necessary adjustments to be made to the mold design or production process before moving to production.
Step 8：Production
Production involves manufacturing the parts using the optimized mold design and process. The production process should be monitored to ensure consistency and quality over time. Any issues that arise during production should be addressed promptly to ensure that the final product meets all required specifications and quality standards.
Our Quality Control of Rubber Molding
Dimensional Inspection
Dimensional inspection is the process of measuring the dimensions of the molded parts to ensure they meet the required specifications. This is done using specialized measuring tools such as calipers, micrometers, or CMMs. It helps to detect issues such as part shrinkage or warpage and ensures the molded parts meet the required dimensional specifications and tolerances.
Visual Inspection
Visual inspection is a quality control measure that involves examining the surface of molded parts for defects such as flash, sink marks, air traps, cracks, or discoloration. The goal is to ensure that the parts meet the required specifications and quality standards for the application. It can be performed manually or with the use of automated inspection systems.
Material Testing
This involves testing the physical properties of the Rubber material used for molding to ensure that it meets the specified requirements. Common tests include tensile strength, elongation at break, and durometer hardness testing. Material testing can help to identify any issues with the raw material that could affect the quality of the final product.
Looking for Plastic Injection Molding Service?
If you are looking for a plastic injection molding service, you’ve come to the right place! Our company offers a wide range of plastic injection molding capabilities, from rapid prototyping to high-volume production runs. We have experience working with various materials and can handle tight tolerances and precision molding. Our team also offers advanced mold design and engineering services, as well as comprehensive quality control and testing to ensure the highest level of product quality. Contact us today to learn more about our plastic injection molding services and how we can help bring your project to life.
Our Other Injection Molding Services
Injection mold making is an essential process for high-quality plastic injection molding service. Our skilled team creates molds using CAD software to ensure precision and consistency. The metal molds are mounted on injection molding machines to produce plastic parts that meet your exact specifications. Trust us to deliver superior quality plastic parts through our efficient injection mold making process.
>Our state-of-the-art equipment and expert technicians ensure that we can meet even the most demanding specifications and deliver high-quality results for your project.
Plastic injection molding is a widely-used injection molding process that can produce a vast array of plastic parts. It works by melting plastic pellets and injecting the molten plastic into a mold cavity, after which the plastic cools and solidifies. The finished part is ejected from the mold cavity, producing high-quality parts with tight tolerances. Injection molding is known for its efficiency, versatility, and the ability to produce large quantities of parts in a short amount of time.
>Our state-of-the-art equipment and expert technicians ensure that we can meet even the most demanding specifications and deliver high-quality results for your project.